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thin flat 2nd. files with a cutting edge/side?
#1
Can anyone give me a link to something 2.7mm thick or thereabouts which has a file edge to it, please?
I have some 6 inch-ish chainsaw files which are perfect but they have no edge - they are smooth there.

Trying to file out a flat bottom to a 3mm wide indent in aluminium - any other simple ideas welcomed.
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#2
Don't some flat needle files have a file edge on the thin edge?
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#3
yup, but when you have two hacksaw cuts to deal with 2mm apart, I need something that has a levelling quality to it - i.e. more of the hole width. My needle files are very thin and just fall into the hacksaw cuts rather than filing the ridge down!
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#4
Hi Jon,
Pointy triangular job out of this should do it.

https://www.amazon.co.uk/dp/B00439E2MQ/r...bFb3PJM20Y

PS sent before reading last two responses.

PPS Thinking about this further, I'd wrap a hacksaw blade in emery paper to get the required width.
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#5
https://www.amazon.co.uk/sourcingmap-Sec...ooghydr-21 ?
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#6
ah brilliant, thankyou all! Was just thinking, some needle square files might also have more useable end.
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#7
I doubt if I am the only one looking at the wide range of suitable needle files in the workshop, and thinking, now where and when did I get any of that lot?
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#8
Last time I needed to do something like that I used a machine hacksaw blade, I ground the set flat so that I had the correct thickness, then wound gaffer tape to make a handle. I found that pulling was more effective than pushing the blade. Best of luck
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#9
A piece of suitable flat metal or plastic with some wet and dry paper wrapped around it? In the past I just folded the paper into a U shape with the metal in the bottom of the U to stiffen it and give me the flat sides and bottom to sand against. For plastic modelling I use ice block sticks with the sandpaper glued to them.

Simon
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#10
THanks. Using all the above, I think I can use the existing soft edge flat file wrapped, and that should give me nice 90 degree corners. I've ordered some more needle files though so I have a selection.
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