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Halfshaft failure
#17
Thanks Colin

Failure from internal inclusions is rare esp with clean modern steels. The example is likely a lab straight tension situation. Except  in very ht steels the final failure  metal is usually quite evident. 

In the original second photo the rotation has caused the crack to extend full circle much as for an inclusion in straight tension, although progressing inward instead of outward.

I dont know if the key postion differs in detail between the early thin .875 axles and the 1930s thicker .890 ones but I have encountered after market later shafts thin at the outer end. The taper contact then ends very close to the keyway with inevitable early cracks 

The first posted photo seems to have a turning groove around it. perhaps it was a reclaimed shaft.

I have observed Hillman Hunter axles. These have been heavily surface rolled all over to place the surface in protective compression

There is a stress limit below which steel lasts forever. But there is probably no part of the car, bodywork included, where the level is not exceeded occasionally, even if only in exceptional circumsatnces. So if you drove to infinity everything would fail eventually.

I like the photos of workshops. Which is oldedest? The vice or lino/carpet?
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Messages In This Thread
Halfshaft failure - by Lowlevelandfast - 18-10-2021, 07:46 PM
RE: Halfshaft failure - by Robert Foreman - 18-10-2021, 08:32 PM
RE: Halfshaft failure - by Ian Williams - 18-10-2021, 08:34 PM
RE: Halfshaft failure - by Dave Mann - 18-10-2021, 08:43 PM
RE: Halfshaft failure - by Tony Betts - 18-10-2021, 08:52 PM
RE: Halfshaft failure - by Bob Culver - 18-10-2021, 09:36 PM
RE: Halfshaft failure - by Denis Sweeney - 18-10-2021, 10:09 PM
RE: Halfshaft failure - by Bob Culver - 18-10-2021, 10:35 PM
RE: Halfshaft failure - by dickie65 - 18-10-2021, 10:35 PM
RE: Halfshaft failure - by Bob Culver - 19-10-2021, 12:46 AM
RE: Halfshaft failure - by Denis Sweeney - 19-10-2021, 07:18 AM
RE: Halfshaft failure - by Chris KC - 19-10-2021, 07:58 AM
RE: Halfshaft failure - by Dave Mann - 19-10-2021, 08:48 AM
RE: Halfshaft failure - by Steve kay - 19-10-2021, 09:06 AM
RE: Halfshaft failure - by Bob Culver - 19-10-2021, 09:19 AM
RE: Halfshaft failure - by Colin Morgan - 19-10-2021, 02:26 PM
RE: Halfshaft failure - by Bob Culver - 19-10-2021, 07:44 PM
RE: Halfshaft failure - by Dave Mann - 20-10-2021, 10:12 AM
RE: Halfshaft failure - by Stuart Giles - 20-10-2021, 04:01 PM
RE: Halfshaft failure - by Bob Culver - 20-10-2021, 07:39 PM

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