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Austinsevenfriends
Petrol tank repair - Printable Version

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Petrol tank repair - Duncan Grimmond - 10-05-2019

A while ago there was a thread regarding petrol tank repairs. This one came to me on Tuesday. I'd seen the car on drive it day and offered to repair the leak which the owner found on filling the tank above half-way. 
He mentioned he was a foreman mechanic so I thought he'd know what he was doing and didn't raise the topic again...
Very lucky not to be wearing it!


RE: Petrol tank repair - Chris KC - 10-05-2019

Holy moo... I presume that's what happened when he put a torch to it?


RE: Petrol tank repair - Stuart Giles - 11-05-2019

He's very lucky if he wasn't seriously hurt when that went bang. A friend of mine had a fuel tank go out through the wall of his asbestos garage when he was brazing up a pinhole in a tank he thought was clean.

The couple of times I've worked on old fuel tanks I've always steamed them out before filling them with water to just below the repair area. Even after gingerly poking the lit torch down the filler hole before starting work I've not found them a relaxing thing to be mending.


RE: Petrol tank repair - andrew34ruby - 11-05-2019

The only time I have exploded a tank was a controlled test to see how dangerous it would be to weld a tank. Then went on to weld many tanks without risk. Fill the tank more than nine tenths full with water, with the bit to be welded highest. Sometimes get flames a few inches high, but never for long, and never an explosion.


RE: Petrol tank repair - Dave Mann - 11-05-2019

May I use one of your photos Duncan to send to the PWA7 magazine as a warning on what not do. I always remember a talk on tuning Seven engines which started off by explaining that pound for pound petrol is more explosive than dynamite.


RE: Petrol tank repair - Roland Alcock - 11-05-2019

I also would like to use the photos on the HA7C newsletter if that’s ok please.


RE: Petrol tank repair - Alan - 11-05-2019

(11-05-2019, 12:04 PM)andrew34ruby Wrote: Sometimes get flames a few inches high, but never for long, and never an explosion.

That’s probably what this guy thought. Dave Mann is right. The only difference between petrol and dynamite is dynamite is a lot more stable.


RE: Petrol tank repair - Duncan Grimmond - 12-05-2019

Roland & Dave, sure, use the photos. I hope they serve as a warning.
My technique for soldering a pinhole or patch (using a gas-fired iron) has been to run a vacuum cleaner hose from a running engine exhaust pipe into the filler tube. Lots of carbon monoxide/carbon dioxide/water vapour to expel any oxygen and if there is no oxygen there cannot be any combustion. A good wash out with soapy water, dry, then diesel or paraffin to remove flux residues and check for leaks.
Most fittings like fillers,drains,gauge mounts and breathers seem to be fitted and sealed by soldering and I think it's best to avoid over-heating with an oxy-acetylene flame.


RE: Petrol tank repair - Dave Mann - 12-05-2019

Thanks Duncan.


RE: Petrol tank repair - Roland Alcock - 12-05-2019

Thank you Duncan.

Roly